Research Article | | Peer-Reviewed

Research on Precise Classification Technology of Tailings Sand

Received: 11 November 2025     Accepted: 21 November 2025     Published: 29 December 2025
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Abstract

It is difficult to achieve dry and precise classification for fine sand characterized by small particle size, high content of micro-powder, and unstable gradation. In this study, a rectangle swing screen assisted by airflow & ultrasonic was employed to achieve precise classification of fine tailings. Through detailed process calculations and sample analysis, the following conclusions can be drawn: The movement trajectory of the fine sand within the rectangle swing screen follows a 360° parabolic path. The current theoretical formula for calculating the resistance coefficient of the transitional flow field within the airflow-assisted rectangle swing screen should be revised. After pre-dried, the magnetic tailings, vanadium-titanium magnetic tailings and molybdenum tailings were precise classified by the new multi-field coupled classifiers. The new classifiers enables the production of products with a mixed-grade rate of less than 5%. The classification efficiency is influenced by the inclination angle of the screen, the length of the sieve, the air velocity, the ultrasonic amplitude & etc., and parameters can be reasonably set according to engineering requirements. Furthermore, the prepared products have been successfully applied in the production of dry-mixed mortar and can be manufactured on a batch scale. The dry-mixed mortar containing tailings has been applied in urban renewal projects and has achieved good results.

Published in International Journal of Materials Science and Applications (Volume 14, Issue 6)
DOI 10.11648/j.ijmsa.20251406.13
Page(s) 270-278
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2025. Published by Science Publishing Group

Keywords

Tailings Sand, Classification, Rectangle Swing Screen, Airflow & Ultrasonic-assisted Classification

References
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Cite This Article
  • APA Style

    Yinxiang, Z., Zhaojia, W., Junfu, Q., Ruifeng, Z., Yafeng, R. (2025). Research on Precise Classification Technology of Tailings Sand. International Journal of Materials Science and Applications, 14(6), 270-278. https://doi.org/10.11648/j.ijmsa.20251406.13

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    ACS Style

    Yinxiang, Z.; Zhaojia, W.; Junfu, Q.; Ruifeng, Z.; Yafeng, R. Research on Precise Classification Technology of Tailings Sand. Int. J. Mater. Sci. Appl. 2025, 14(6), 270-278. doi: 10.11648/j.ijmsa.20251406.13

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    AMA Style

    Yinxiang Z, Zhaojia W, Junfu Q, Ruifeng Z, Yafeng R. Research on Precise Classification Technology of Tailings Sand. Int J Mater Sci Appl. 2025;14(6):270-278. doi: 10.11648/j.ijmsa.20251406.13

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  • @article{10.11648/j.ijmsa.20251406.13,
      author = {Zhang Yinxiang and Wang Zhaojia and Qiu Junfu and Zhang Ruifeng and Rui Yafeng},
      title = {Research on Precise Classification Technology of Tailings Sand},
      journal = {International Journal of Materials Science and Applications},
      volume = {14},
      number = {6},
      pages = {270-278},
      doi = {10.11648/j.ijmsa.20251406.13},
      url = {https://doi.org/10.11648/j.ijmsa.20251406.13},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijmsa.20251406.13},
      abstract = {It is difficult to achieve dry and precise classification for fine sand characterized by small particle size, high content of micro-powder, and unstable gradation. In this study, a rectangle swing screen assisted by airflow & ultrasonic was employed to achieve precise classification of fine tailings. Through detailed process calculations and sample analysis, the following conclusions can be drawn: The movement trajectory of the fine sand within the rectangle swing screen follows a 360° parabolic path. The current theoretical formula for calculating the resistance coefficient of the transitional flow field within the airflow-assisted rectangle swing screen should be revised. After pre-dried, the magnetic tailings, vanadium-titanium magnetic tailings and molybdenum tailings were precise classified by the new multi-field coupled classifiers. The new classifiers enables the production of products with a mixed-grade rate of less than 5%. The classification efficiency is influenced by the inclination angle of the screen, the length of the sieve, the air velocity, the ultrasonic amplitude & etc., and parameters can be reasonably set according to engineering requirements. Furthermore, the prepared products have been successfully applied in the production of dry-mixed mortar and can be manufactured on a batch scale. The dry-mixed mortar containing tailings has been applied in urban renewal projects and has achieved good results.},
     year = {2025}
    }
    

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  • TY  - JOUR
    T1  - Research on Precise Classification Technology of Tailings Sand
    AU  - Zhang Yinxiang
    AU  - Wang Zhaojia
    AU  - Qiu Junfu
    AU  - Zhang Ruifeng
    AU  - Rui Yafeng
    Y1  - 2025/12/29
    PY  - 2025
    N1  - https://doi.org/10.11648/j.ijmsa.20251406.13
    DO  - 10.11648/j.ijmsa.20251406.13
    T2  - International Journal of Materials Science and Applications
    JF  - International Journal of Materials Science and Applications
    JO  - International Journal of Materials Science and Applications
    SP  - 270
    EP  - 278
    PB  - Science Publishing Group
    SN  - 2327-2643
    UR  - https://doi.org/10.11648/j.ijmsa.20251406.13
    AB  - It is difficult to achieve dry and precise classification for fine sand characterized by small particle size, high content of micro-powder, and unstable gradation. In this study, a rectangle swing screen assisted by airflow & ultrasonic was employed to achieve precise classification of fine tailings. Through detailed process calculations and sample analysis, the following conclusions can be drawn: The movement trajectory of the fine sand within the rectangle swing screen follows a 360° parabolic path. The current theoretical formula for calculating the resistance coefficient of the transitional flow field within the airflow-assisted rectangle swing screen should be revised. After pre-dried, the magnetic tailings, vanadium-titanium magnetic tailings and molybdenum tailings were precise classified by the new multi-field coupled classifiers. The new classifiers enables the production of products with a mixed-grade rate of less than 5%. The classification efficiency is influenced by the inclination angle of the screen, the length of the sieve, the air velocity, the ultrasonic amplitude & etc., and parameters can be reasonably set according to engineering requirements. Furthermore, the prepared products have been successfully applied in the production of dry-mixed mortar and can be manufactured on a batch scale. The dry-mixed mortar containing tailings has been applied in urban renewal projects and has achieved good results.
    VL  - 14
    IS  - 6
    ER  - 

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