This study addresses the possibility of utilizing polypropylene plastics and eggshell wastes in the manufacture of eco-friendly floor tiles. Therefore, the research is part of the ongoing hunt for establishing sustainable alternatives for disposing off plastic and eggshell wastes around the globe. In this study polypropylene plastic wastes (PPW) are melted and used as a binder to eggshell powder (ESP) acting as a flux in the matrix. These are combined with fine aggregates. Three ternary mixes of PPW-ESP-Sand are made in the proportions of 50–0–50%, 55–10–35%, and 60–20–20%. Thirty six sample tiles of size 250 mm x 250 mm x 8 mm are cast. The physical properties of PPW, ESP, and sand are first established. Then, the effect of this PPW and ESP on the flexural strength, impact resistance, density, and water absorption of floor tiles made are investigated. Specifically, the bulk density of PPW, ESP and sand were 370, 1280, and 1700 Kg/m3 and specific gravities were 0.93, 2.54, and 2.64 respectively. Meanwhile, PPW–ESP–Sand mix of 60-20-20% had the lowest water absorption at 0.15% and also the lowest density of 1570Kg/m3, and the highest modulus of rupture of 11.7kN/mm2 compared to conventional ceramic tile at 3.9KN/mm2. The tile manufactured from the mix of 60-20-20% also exhibited the highest resistance to impact damage although all samples had a coefficient of restitution (e=0). In conclusion, the study presents a novel finding of combining two wastes replacing conventional non-renewable resources of clay and feldspar to produce eco-friendly tiles. Therefore, implementing the findings will facilitate achieving United Nations sustainable development goals (SDG), i.e. goal 12 of responsible consumption and production.
Published in | Journal of Civil, Construction and Environmental Engineering (Volume 6, Issue 1) |
DOI | 10.11648/j.jccee.20210601.13 |
Page(s) | 13-20 |
Creative Commons |
This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited. |
Copyright |
Copyright © The Author(s), 2021. Published by Science Publishing Group |
Eggshell Powder, Floor Tiles, Polypropylene Plastic Wastes, Sustainable
[1] | Plastics Europe, Recycling and Energy Recovery, 2020. Retrieved on 02/02/2020: https://www.plasticseurope.org/en/focus-areas/circular-economy/zero-plastics-landfill/recycling-and-energy-recovery. |
[2] | Hopewell, J., Dvorak, R., & Kosior, E. (2009). Plastics recycling: challenges and opportunities. Philosophical Transactions of the Royal Society B: Biological Sciences, 364 (1526), 2115-2126. https://doi.org/10.1098/rstb.2008.0311. |
[3] | Kehinde, O., Omotosho, O. A., & Ohijeagbon, I. O. (2019, December). The Effect of Varying Sand and Plastic Additives on The Mechanical Properties of Cement Matrix Tiles. In Journal of Physics: Conference Series (Vol. 1378, No. 2, p. 022077). IOP Publishing. |
[4] | Kehinde, O., Ramonu, O. J., Babaremu, K. O., & Justin, L. D. (2020). Plastic wastes: environmental hazard and instrument for wealth creation in Nigeria. Heliyon, 6 (10), e05131. https://doi.org/10.1016/j.heliyon.2020.e05131. |
[5] | Arthur H., & Sina E., (2009): Adhesives technology handbook, Second Edition, Norwich, NY: William Andrew Inc. |
[6] | Hanafi, A. Plastic Pollution: Nigeria‘s Untapped=waste Wealth ‘Fuels Environmental Disaster, Punch Newspapers, 2018, pp. 18-19 Available from: https://punchng.com/plastic-pollution-nigerias-untapped-waste-wealth-fuels-environmental-disaster/. |
[7] | FAO, 2020. Food and Agriculture Organization of the United Nations: Statistics Division (FAOSTAT) Production: Livestock Primary: Eggs Primary. |
[8] | Meski, S., Ziani, S., Khireddine, H., Yataghane, F., & Ferguene, N. (2011). Elaboration of the hydroxyapatite with different precursors and application for the retention of the lead. Water Science and Technology, 63 (10), 2087-2096. https://doi.org/10.2166/wst.2011.210. |
[9] | Oliveira, D. A., Benelli, P., & Amante, E. R. (2013). A literature review on adding value to solid residues: egg shells. Journal of Cleaner Production, 46, 42-47. https://doi.org/10.1016/j.jclepro.2012.09.045. |
[10] | Kehinde, O., Omotosho, O. A., & Ohijeagbon, I. O. (2019), December). Impact of Varying Laterite and Cowhorn Additives on the Mechanical Properties of Cement Matrix Plastic Tiles. In Journal of Physics: Conference Series (Vol. 1378, No. 2, p. 022078). IOP Publishing. |
[11] | Duru, R. U., Ikpeama, E. E., & Ibekwe, J. A. (2020). Challenges and prospects of plastic waste management in Nigeria. Waste Disposal & Sustainable Energy, 1-10. |
[12] | Jassim, A. K. (2017). Recycling of polyethylene waste to produce plastic cement. Procedia manufacturing, 8, 635-642 https://doi.org/10.1016/j.promfg.2017.02.081. |
[13] | Siddique, R., Khatib, J., & Kaur, I. (2008). Use of recycled plastic in concrete: A review. Waste management, 28 (10), 1835-1852. https://doi.org/10.1016/j.wasman.2007.09.011. |
[14] | Hossain, S. S., & Roy, P. K. (2020). Sustainable ceramics derived from solid wastes: A review. Journal of Asian Ceramic Societies, 8 (4), 984-1009. https://doi.org/10.1080/21870764.2020.1815348. |
[15] | Quina, M. J., et al., Applications of industrial eggshell as a valuable anthropogenic resource. Resour Conserv Recy (2016), http://dx.doi.org/10.1016/j.resconrec.2016.09.027. |
[16] | Palacio, A. J. C., Furiscal, N. G., Abalos, K. M. L., Alferez, D. A. A., Bade, E. A., Carumba, J. J. C., et al., & Santos, F. D. (2020). Study of Coconut Charcoal Powder and Egg Shell Powder as Partial Replacement to Fine Aggregates and Cement in Load Bearing Concrete Bricks. In Key Engineering Materials (Vol. 853, pp. 120-125). Trans Tech Publications Ltd. |
[17] | Mohan, V., & Gayathri, S. Effective Utilization of Plastic Wastes in Tile Manufacturing: A Step towards Sustainability. |
[18] | Hardikar, A., Borhade, O., Wagholikar, S., Shivdeo, A., & Bhikule, R. Comparative Analysis of Tiles Made from Recyclable LDPE Plastic Waste. |
[19] | Freire, M. N., & Holanda, J. N. F. (2006). Characterization of avian eggshell waste aiming its use in a ceramic wall tile paste. Cerâmica, 52 (324), 240-244. |
[20] | Hamada, H. M., Tayeh, B. A., Al-Attar, A., Yahaya, F. M., Muthusamy, K., & Humada, A. M. (2020). The present state of the use of eggshell powder in concrete: A review. Journal of Building Engineering, 101583. https://doi.org/10.1016/j.jobe.2020.101583. |
[21] | Sobrosa, F. Z., Stochero, N. P., Marangon, E., & Tier, M. D. (2017). Development of refractory ceramics from residual silica derived from rice husk ash. Ceramics International, 43 (9), 7142-7146. https://doi.org/10.1016/j.ceramint.2017.02.147. |
[22] | Luo, Y., Ma, S., Zheng, S., Liu, C., Han, D., & Wang, X. (2018). Mullite-based ceramic tiles produced solely from high-alumina fly ash: preparation and sintering mechanism. Journal of Alloys and Compounds, 732, 828-837. https://doi.org/10.1016/j.jallcom.2017.09.179. |
[23] | Ji, R., Zhang, Z., Yan, C., Zhu, M., & Li, Z. (2016). Preparation of novel ceramic tiles with high Al2O3 content derived from coal fly ash. Construction and Building Materials, 114, 888-895. https://doi.org/10.1016/j.conbuildmat.2016.04.014. |
[24] | Wang, H., Zhu, M., Sun, Y., Ji, R., Liu, L., & Wang, X. (2017). Synthesis of a ceramic tile base based on high-alumina fly ash. Construction and Building Materials, 155, 930-938. https://doi.org/10.1016/j.conbuildmat.2017.07.049. |
[25] | Ke, S., Wang, Y., Pan, Z., Ning, C., & Zheng, S. (2016). Recycling of polished tile waste as a main raw material in porcelain tiles. Journal of Cleaner Production, 115, 238-244. https://doi.org/10.1016/j.jclepro.2015.12.064. |
[26] | Silva, R. V., De Brito, J., Lye, C. Q., & Dhir, R. K. (2017). The role of glass waste in the production of ceramic-based products and other applications: A review. Journal of Cleaner Production, 167, 346-364. https://doi.org/10.1016/j.jclepro.2017.08.185. |
[27] | Ozturk, Z. B., & Gultekin, E. E. (2015). Preparation of ceramic wall tiling derived from blast furnace slag. Ceramics International, 41 (9), 12020-12026. https://doi.org/10.1016/j.ceramint.2015.06.014. |
[28] | Santhoshkumar et al. (2020) Effects of Plastic and Egg Shell Waste Materials on the Physical and Strength Properties of Roof Tiles. |
[29] | Dondi, M., 2018. Feldspathic fluxes for ceramics: Sources, production trends and technological value. Resources, Conservation and Recycling 133, 191–205. |
[30] | Dondi, M., Raimondo, M., Zanelli, C., 2014. Clays and bodies for ceramic tiles: Reappraisal and technological classification. Applied Clay Science 96, 91–109. |
[31] | Fernanda Andreola, Luisa Barbieri, Isabella Lancellotti, Cristina Leonelli, Tiziano Manfredini Recycling of industrial wastes in ceramic manufacturing: State of art and glass case studied. |
[32] | Karthick J, Jeyanthi R, & Petchiyammal M. (2014). Experimental Study on Usage of Egg Shell as Partial Replacement for Sand in Concrete. International Journal of Advanced ResearchIn Education Technology (IJARET), Volume 1, 7-10. |
[33] | Standard, A. S. T. M. C136-06, 2006," Standard Test Method for Sieve Analysis of Fine and Coarse Aggregates," ASTM International, West Conshohocken, PA. |
[34] | Standard, B. (1992). BS 882: 1992. Aggregates from Natural Sources for Concrete. BSI, United Kingdom. |
[35] | ASTM, D. 854-00. Standard Test for Specific Gravity of Soil Solids by Water Pycnometer. In American society of testing Materials. |
[36] | IS-2720-(Part 3), 1980. Methods of Test for Soils. Determination of Specific Gravity. Bureau of Indian Standards Publications, New Delhi. |
[37] | ASTM, 1996. American Society for Testing and Materials Standards. D1895-96. Standard Test Methods for Apparent Density, Bulk Factor, and Pourability of Plastics Materials. ASTM, West Conshohocken, PA. |
[38] | Standard specification for concrete aggregates, ASTM C 33, American Society for Testing and Materials, ASTM specification, Philadelphia; 1999. |
[39] | Yerramala, A. (2015). Properties of concrete with eggshell powder as cement replacement. Indian Concrete Journal |
[40] | ASTM D792. (2002). Standard Test Methods for Density and Specific Gravity of Plastics by Displacement. |
[41] | ISO 13006 / 2012, Ceramic Tiles – Definitions, Classification, Characteristics and Marking, Annex K and L, International Organization for Standardization (ISO), Geneva, 2012, pp. 38–43. |
[42] | ASTM C373‐88,. (1999). Standard Test Method for Water Absorption, Bulk Density, Apparent Porosity and Apparent Specific Gravity of Fired Whiteware Products (Reapproved 1999). ASTM. |
[43] | STANDARD, B. BS EN ISO 10545-3 (1997). Ceramic Tiles-Part, 3. |
[44] | ASTM C1505-01 (2007) Standard Test Method for Determination of Breaking Strength of Ceramic Tiles by Three-Point Loading. |
[45] | Roy, H., & Ralph, B. (1992). The impact resistance of ceramic tiles and flooring. Ceram Research. |
[46] | Standard test method for Breaking Strength of Ceramic Tile, ASTM C648-84. |
[47] | Rajeev, P., Sanjayan, J. G., & Seenuth, S. S. (2016). Assessment of thermal cracking in concrete roof tiles. Materials & Design, 107, 470-477. https://doi.org/10.1016/j.matdes.2016.06.072. |
[48] | Momin, A. A, Kadiranaikar R. B., Siddarooda, & Nagaraj K. (2014). Plastic Floor Tiles. |
[49] | Temitope, A. K., Abayomi, O. O., Ruth, A. O., & Adeola, A. P. (2015). A pilot recycling of plastic pure water sachets/bottles into composite floor tiles: a case study from selected dumping site in Ogbomoso. J Mater Sci Eng, 4 (6), 1-5. |
[50] | Semanda, J. (2018). The Effects of Plastic and Egg Shell Waste Materials on the Physical and Strength Properties of Floor Tiles (Doctoral dissertation, JKUAT-PAUSTI). |
[51] | Freire, M. N., Sousa, S. J. G., & Holanda, J. N. F. (2008, February). Using eggshell waste in red wall tiles. In Proceedings of the Institution of Civil Engineers-Waste and Resource Management (Vol. 161, No. 1, pp. 23-27). Thomas Telford Ltd. https://doi.org/10.1680/warm.2008.161.1.23. |
[52] | Seghiri, M., Boutoutaou, D., Kriker, A., & Hachani, M. I. (2017). The Possibility of Making a Composite Material from Waste Plastic. Energy Procedia, 119, 163-169. https://doi.org/10.1016/j.egypro.2017.07.065. |
[53] | Institut De promocio Ceramica (2014). Physico-chemical characteristics impact resistance. Accessed on: http://www3.ipc.org.es/dms/pdfs/Baldosas_ceramicas_caracteristicas_fisico-quimicas/Impact_resistance/4-4-1-D%20DOC12%20ing-DEF_vPDF.pdf. |
APA Style
Ainomugisha Safiki, Twinemukama Joseph, Okello Thomas, Bazairwe Annette. (2021). Utilisation of Plastifying and Fluxing Wastes of Plastics and Eggshell Powder in Manufacture of Eco-Friendly Floor Tiles. Journal of Civil, Construction and Environmental Engineering, 6(1), 13-20. https://doi.org/10.11648/j.jccee.20210601.13
ACS Style
Ainomugisha Safiki; Twinemukama Joseph; Okello Thomas; Bazairwe Annette. Utilisation of Plastifying and Fluxing Wastes of Plastics and Eggshell Powder in Manufacture of Eco-Friendly Floor Tiles. J. Civ. Constr. Environ. Eng. 2021, 6(1), 13-20. doi: 10.11648/j.jccee.20210601.13
AMA Style
Ainomugisha Safiki, Twinemukama Joseph, Okello Thomas, Bazairwe Annette. Utilisation of Plastifying and Fluxing Wastes of Plastics and Eggshell Powder in Manufacture of Eco-Friendly Floor Tiles. J Civ Constr Environ Eng. 2021;6(1):13-20. doi: 10.11648/j.jccee.20210601.13
@article{10.11648/j.jccee.20210601.13, author = {Ainomugisha Safiki and Twinemukama Joseph and Okello Thomas and Bazairwe Annette}, title = {Utilisation of Plastifying and Fluxing Wastes of Plastics and Eggshell Powder in Manufacture of Eco-Friendly Floor Tiles}, journal = {Journal of Civil, Construction and Environmental Engineering}, volume = {6}, number = {1}, pages = {13-20}, doi = {10.11648/j.jccee.20210601.13}, url = {https://doi.org/10.11648/j.jccee.20210601.13}, eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.jccee.20210601.13}, abstract = {This study addresses the possibility of utilizing polypropylene plastics and eggshell wastes in the manufacture of eco-friendly floor tiles. Therefore, the research is part of the ongoing hunt for establishing sustainable alternatives for disposing off plastic and eggshell wastes around the globe. In this study polypropylene plastic wastes (PPW) are melted and used as a binder to eggshell powder (ESP) acting as a flux in the matrix. These are combined with fine aggregates. Three ternary mixes of PPW-ESP-Sand are made in the proportions of 50–0–50%, 55–10–35%, and 60–20–20%. Thirty six sample tiles of size 250 mm x 250 mm x 8 mm are cast. The physical properties of PPW, ESP, and sand are first established. Then, the effect of this PPW and ESP on the flexural strength, impact resistance, density, and water absorption of floor tiles made are investigated. Specifically, the bulk density of PPW, ESP and sand were 370, 1280, and 1700 Kg/m3 and specific gravities were 0.93, 2.54, and 2.64 respectively. Meanwhile, PPW–ESP–Sand mix of 60-20-20% had the lowest water absorption at 0.15% and also the lowest density of 1570Kg/m3, and the highest modulus of rupture of 11.7kN/mm2 compared to conventional ceramic tile at 3.9KN/mm2. The tile manufactured from the mix of 60-20-20% also exhibited the highest resistance to impact damage although all samples had a coefficient of restitution (e=0). In conclusion, the study presents a novel finding of combining two wastes replacing conventional non-renewable resources of clay and feldspar to produce eco-friendly tiles. Therefore, implementing the findings will facilitate achieving United Nations sustainable development goals (SDG), i.e. goal 12 of responsible consumption and production.}, year = {2021} }
TY - JOUR T1 - Utilisation of Plastifying and Fluxing Wastes of Plastics and Eggshell Powder in Manufacture of Eco-Friendly Floor Tiles AU - Ainomugisha Safiki AU - Twinemukama Joseph AU - Okello Thomas AU - Bazairwe Annette Y1 - 2021/02/27 PY - 2021 N1 - https://doi.org/10.11648/j.jccee.20210601.13 DO - 10.11648/j.jccee.20210601.13 T2 - Journal of Civil, Construction and Environmental Engineering JF - Journal of Civil, Construction and Environmental Engineering JO - Journal of Civil, Construction and Environmental Engineering SP - 13 EP - 20 PB - Science Publishing Group SN - 2637-3890 UR - https://doi.org/10.11648/j.jccee.20210601.13 AB - This study addresses the possibility of utilizing polypropylene plastics and eggshell wastes in the manufacture of eco-friendly floor tiles. Therefore, the research is part of the ongoing hunt for establishing sustainable alternatives for disposing off plastic and eggshell wastes around the globe. In this study polypropylene plastic wastes (PPW) are melted and used as a binder to eggshell powder (ESP) acting as a flux in the matrix. These are combined with fine aggregates. Three ternary mixes of PPW-ESP-Sand are made in the proportions of 50–0–50%, 55–10–35%, and 60–20–20%. Thirty six sample tiles of size 250 mm x 250 mm x 8 mm are cast. The physical properties of PPW, ESP, and sand are first established. Then, the effect of this PPW and ESP on the flexural strength, impact resistance, density, and water absorption of floor tiles made are investigated. Specifically, the bulk density of PPW, ESP and sand were 370, 1280, and 1700 Kg/m3 and specific gravities were 0.93, 2.54, and 2.64 respectively. Meanwhile, PPW–ESP–Sand mix of 60-20-20% had the lowest water absorption at 0.15% and also the lowest density of 1570Kg/m3, and the highest modulus of rupture of 11.7kN/mm2 compared to conventional ceramic tile at 3.9KN/mm2. The tile manufactured from the mix of 60-20-20% also exhibited the highest resistance to impact damage although all samples had a coefficient of restitution (e=0). In conclusion, the study presents a novel finding of combining two wastes replacing conventional non-renewable resources of clay and feldspar to produce eco-friendly tiles. Therefore, implementing the findings will facilitate achieving United Nations sustainable development goals (SDG), i.e. goal 12 of responsible consumption and production. VL - 6 IS - 1 ER -