The non-traditional method used in this work was an electrochemical machining. The experimental work includes designing of machining cell, preparing of fluid solution, selecting the work piece and designing of test rig. The aim of this paper was obtain the gap profile which based on the deviation with respect to equilibrium gap width, also, the electrolyte conductivity deviation with respect to inlet electrolyte conductivity along flow path with the effect electrolyte temperature was obtained for the machining cell. A particular machining cell of two dimensions of (30 mm) width and (50 mm) length, with two dimension turbulent flow for an electrolyte in gap has been selected. For this machining cell, an electrolyte solution (10% w/w NaCl) and the work piece (En8 mild steel) are used. The influence of various parameters, such as supply voltage(12 to 18 volt), tool federate(0.35 to 1.65 mm/min), electrolyte flow rate(5 to 30 lit/min), temperature (40°C) and back pressure (0 to 6 bar) on the gap width and electrolyte conductivity profiles along flow path of the machining cell. The inlet operating parameters for the machining cell were selected within the range of industrially realistic machining circumstances. The optimal control on flow rate and temperature of a electrolyte which refers to gap width without deviation are observed experimentally.
Published in | Machine Learning Research (Volume 3, Issue 2) |
DOI | 10.11648/j.mlr.20180302.12 |
Page(s) | 18-27 |
Creative Commons |
This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited. |
Copyright |
Copyright © The Author(s), 2018. Published by Science Publishing Group |
Electrochemical Machining, Gap Width, Electrolyte Flow Rate and Temperature, Electrolyte Conductivity, Control
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APA Style
Raad Muzahem Fenjan. (2018). Experimental Study of Hydrodynamic Characteristics and Heat Transfer for a Fluid Flow into a Non-Traditional Machining. Machine Learning Research, 3(2), 18-27. https://doi.org/10.11648/j.mlr.20180302.12
ACS Style
Raad Muzahem Fenjan. Experimental Study of Hydrodynamic Characteristics and Heat Transfer for a Fluid Flow into a Non-Traditional Machining. Mach. Learn. Res. 2018, 3(2), 18-27. doi: 10.11648/j.mlr.20180302.12
AMA Style
Raad Muzahem Fenjan. Experimental Study of Hydrodynamic Characteristics and Heat Transfer for a Fluid Flow into a Non-Traditional Machining. Mach Learn Res. 2018;3(2):18-27. doi: 10.11648/j.mlr.20180302.12
@article{10.11648/j.mlr.20180302.12, author = {Raad Muzahem Fenjan}, title = {Experimental Study of Hydrodynamic Characteristics and Heat Transfer for a Fluid Flow into a Non-Traditional Machining}, journal = {Machine Learning Research}, volume = {3}, number = {2}, pages = {18-27}, doi = {10.11648/j.mlr.20180302.12}, url = {https://doi.org/10.11648/j.mlr.20180302.12}, eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.mlr.20180302.12}, abstract = {The non-traditional method used in this work was an electrochemical machining. The experimental work includes designing of machining cell, preparing of fluid solution, selecting the work piece and designing of test rig. The aim of this paper was obtain the gap profile which based on the deviation with respect to equilibrium gap width, also, the electrolyte conductivity deviation with respect to inlet electrolyte conductivity along flow path with the effect electrolyte temperature was obtained for the machining cell. A particular machining cell of two dimensions of (30 mm) width and (50 mm) length, with two dimension turbulent flow for an electrolyte in gap has been selected. For this machining cell, an electrolyte solution (10% w/w NaCl) and the work piece (En8 mild steel) are used. The influence of various parameters, such as supply voltage(12 to 18 volt), tool federate(0.35 to 1.65 mm/min), electrolyte flow rate(5 to 30 lit/min), temperature (40°C) and back pressure (0 to 6 bar) on the gap width and electrolyte conductivity profiles along flow path of the machining cell. The inlet operating parameters for the machining cell were selected within the range of industrially realistic machining circumstances. The optimal control on flow rate and temperature of a electrolyte which refers to gap width without deviation are observed experimentally.}, year = {2018} }
TY - JOUR T1 - Experimental Study of Hydrodynamic Characteristics and Heat Transfer for a Fluid Flow into a Non-Traditional Machining AU - Raad Muzahem Fenjan Y1 - 2018/09/13 PY - 2018 N1 - https://doi.org/10.11648/j.mlr.20180302.12 DO - 10.11648/j.mlr.20180302.12 T2 - Machine Learning Research JF - Machine Learning Research JO - Machine Learning Research SP - 18 EP - 27 PB - Science Publishing Group SN - 2637-5680 UR - https://doi.org/10.11648/j.mlr.20180302.12 AB - The non-traditional method used in this work was an electrochemical machining. The experimental work includes designing of machining cell, preparing of fluid solution, selecting the work piece and designing of test rig. The aim of this paper was obtain the gap profile which based on the deviation with respect to equilibrium gap width, also, the electrolyte conductivity deviation with respect to inlet electrolyte conductivity along flow path with the effect electrolyte temperature was obtained for the machining cell. A particular machining cell of two dimensions of (30 mm) width and (50 mm) length, with two dimension turbulent flow for an electrolyte in gap has been selected. For this machining cell, an electrolyte solution (10% w/w NaCl) and the work piece (En8 mild steel) are used. The influence of various parameters, such as supply voltage(12 to 18 volt), tool federate(0.35 to 1.65 mm/min), electrolyte flow rate(5 to 30 lit/min), temperature (40°C) and back pressure (0 to 6 bar) on the gap width and electrolyte conductivity profiles along flow path of the machining cell. The inlet operating parameters for the machining cell were selected within the range of industrially realistic machining circumstances. The optimal control on flow rate and temperature of a electrolyte which refers to gap width without deviation are observed experimentally. VL - 3 IS - 2 ER -