Design and Application of Process for Energy-saving and Environmentally Friendly Automotive Painting

Zhang Tianpeng; Huang Qing; Wu Xiaosong; Li Yongli; Rong Guang

doi:doi:10.11648/j.ajac.20231105.11

| Peer-Reviewed

Design and Application of Process for Energy-saving and Environmentally Friendly Automotive Painting

Zhang Tianpeng, Huang Qing, Wu Xiaosong, Li Yongli, Rong Guang

Published in American Journal of Applied Chemistry (Volume 11, Issue 5)

Received: 1 August 2023 Accepted: 11 September 2023 Published: 27 September 2023

Views: Downloads:

Download PDF

Share This Article

Twitter
Linked In
Facebook

Abstract

The automotive industry has been developing for nearly a century, and the automotive manufacturing process has been gradually improved. In the process of automobile manufacturing, coating production is an indispensable part, but also the most energy-consuming production link. With the decreasing of ore energy, as well as the increasingly stringent requirements for environmental protection in various regions, the high energy consumption, non-environmental protection, low efficiency and other problems that exist in the current automotive body coating process are exposed more obviously, and a new coating process is needed to upgrade the original process. This paper reduces the emission of industrial waste water and waste gas by adopting new materials such as film pretreatment, "wet-on-wet" coating adhesive and high-solids coating, and at the same time optimises the coating on-line method, medium-free coating process and spraying method to improve the production efficiency and reduce the production cost. Through the use of new materials and new processes, a set of new automotive coating processes with low energy consumption and high efficiency has been designed and applied in automotive enterprises.

Published in	American Journal of Applied Chemistry (Volume 11, Issue 5)
DOI	10.11648/j.ajac.20231105.11
Page(s)	116-121
Creative Commons	This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.
Copyright	Copyright © The Author(s), 2023. Published by Science Publishing Group

Keywords

Automobile, Painting, Wet-on-Wet Process, Film Pretreatment, High Solid Coating

References

[1]	Wang Lulu, Gao Chengyong. (2009). Environmental Protection & Energy-saving Technology of the Painting Line. Automobile Technology & Materiall (8). doi: 10.3969/j.issn.1003-8817.2009.08.006.
[2]	Wang Xichun, Song Hua. (2018). The development history and lessons learned of China's automotive painting and coating. Shanghai Coatings (56). doi: 10.3969/j.issn.1009-1696.2018.02.007.
[3]	Ming G, Ting G. (2013). Talking about painting robot in commercial vehicle engines painting processes in the application. Manufacturing Automation (35). doi: 10.3969/j.issn. 1009-0134.2013.09. 23.
[4]	Jian Yunjiu, DENG Dao, WANG Feng. (2020). Discussion on manufacturing technology of automobile green coating. Automobile Applied Technology (11). doi: 10.16638/j.cnki.1671-7988.2020.11.059.
[5]	Miao Tianhao, Liu Chunliang, Zhao Zhiying, et al. (2019). Application of Silane and Zirconium Film Pretreatment Processes. Shanghai Coatings (59). doi: CNKI: SUN: SHTL.0.2019-01-007.
[6]	Rong G, HUANG Q, LI Y L, et al. (2021). Study on environmentally friendly painting process for cargo body of commercial vehicle. Electroplating & Finishing (40). doi: 10.19289/j.1004-227x.2021.14.013.
[7]	Wu Guisheng, Xing Wenping & Wu Jixia. (2017). Study on high-throwing power ED mixture Technology. Automobile Applied Technology (10). doi: 10.16638/j.cnki.1671-7988.2017.10.072.
[8]	Zhang Xinguo, Deng Liexiong, Liao Zhanglong, et al. (2021). The Analysis and Solution of Cracking Problem of Weld Sealant of Body Roof. Auto Time (12). doi: 10.3969/j.issn.1672-9668.2021.12.061.
[9]	Xiang Bin, Yang Yongfeng, Wei Feng. (2007). Application and Development Trend of High-Solid Coatings. Modern Paint & Finishing (10). doi: 10.3969/j.issn.1007-9548.2007.10.013.
[10]	Chen Zhengui. (2020). Discussion on the Design and Application of Skid in the Painting Workshop of New Vehicle Models. Mechanical & Electrical Technology (4). doi: 10.19508/j.cnki.1672-4801.2020.02.012.
[11]	Guo Wentao, Zhang Jiafeng, Wang Juntao, et al. (2014). Energy-saving Technology for Automotive Painting. Henan Science & Technology (12). doi: 10.3969/j.issn.1003-5168.2014.24.020.
[12]	Guo Dingbang, MA Zheng, CHEN Junjie, et al. (2013). Comprehensive analysis of the no-medium coating process. Shanghai Coatings (51). doi: 10.3969/j.issn.1009-1696.2013.03.014.
[13]	Zhang Yang, Cheng Fenghong. (2008). On-site management of automotive topcoat quality. Shanghai Coatings (46). doi: 10.3969/j.issn.1009-1696.2008.03.013.
[14]	Chu Ming, Cui Puwei, Ling Quan. (2018). Coating spraying robot technological parameters and solution of common problems. Automobile Applied Technology (8). doi: 10.16638/j.cnki.1671-7988.2018.08.057.
[15]	Wang Li. (2015). Analysis of automobile body coating new technology and its application research. Theoretical Research In Urban Construction (5). doi: 10.3969/j.issn.2095-2104.2015.11.0676.
[16]	Gao Jianlu, Yang Zhi. (2019). Analysis and solutions in The quality of new energy Van floor mass electrophoresis unqualified problem. Automobile Applied Technology (5). doi: 10. 16638/j. cnki. 1671-7988.2019.05.002.
[17]	He Xizhong. (2021). Influencing Factors and Control Strategies of Automobile Coating Quality. Auto Time (18). doi: 10.3969/j.issn.1672-9668.2021.18.053.

Cite This Article

Plain Text BibTeX RIS

APA Style

Zhang Tianpeng, Huang Qing, Wu Xiaosong, Li Yongli, Rong Guang. (2023). Design and Application of Process for Energy-saving and Environmentally Friendly Automotive Painting. American Journal of Applied Chemistry, 11(5), 116-121. https://doi.org/10.11648/j.ajac.20231105.11

Copy | Download

ACS Style

Zhang Tianpeng; Huang Qing; Wu Xiaosong; Li Yongli; Rong Guang. Design and Application of Process for Energy-saving and Environmentally Friendly Automotive Painting. Am. J. Appl. Chem. 2023, 11(5), 116-121. doi: 10.11648/j.ajac.20231105.11

Copy | Download

AMA Style

Zhang Tianpeng, Huang Qing, Wu Xiaosong, Li Yongli, Rong Guang. Design and Application of Process for Energy-saving and Environmentally Friendly Automotive Painting. Am J Appl Chem. 2023;11(5):116-121. doi: 10.11648/j.ajac.20231105.11

Copy | Download

@article{10.11648/j.ajac.20231105.11,
  author = {Zhang Tianpeng and Huang Qing and Wu Xiaosong and Li Yongli and Rong Guang},
  title = {Design and Application of Process for Energy-saving and Environmentally Friendly Automotive Painting},
  journal = {American Journal of Applied Chemistry},
  volume = {11},
  number = {5},
  pages = {116-121},
  doi = {10.11648/j.ajac.20231105.11},
  url = {https://doi.org/10.11648/j.ajac.20231105.11},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajac.20231105.11},
  abstract = {The automotive industry has been developing for nearly a century, and the automotive manufacturing process has been gradually improved. In the process of automobile manufacturing, coating production is an indispensable part, but also the most energy-consuming production link. With the decreasing of ore energy, as well as the increasingly stringent requirements for environmental protection in various regions, the high energy consumption, non-environmental protection, low efficiency and other problems that exist in the current automotive body coating process are exposed more obviously, and a new coating process is needed to upgrade the original process. This paper reduces the emission of industrial waste water and waste gas by adopting new materials such as film pretreatment, "wet-on-wet" coating adhesive and high-solids coating, and at the same time optimises the coating on-line method, medium-free coating process and spraying method to improve the production efficiency and reduce the production cost. Through the use of new materials and new processes, a set of new automotive coating processes with low energy consumption and high efficiency has been designed and applied in automotive enterprises.},
 year = {2023}
}

Copy | Download

TY  - JOUR
T1  - Design and Application of Process for Energy-saving and Environmentally Friendly Automotive Painting
AU  - Zhang Tianpeng
AU  - Huang Qing
AU  - Wu Xiaosong
AU  - Li Yongli
AU  - Rong Guang
Y1  - 2023/09/27
PY  - 2023
N1  - https://doi.org/10.11648/j.ajac.20231105.11
DO  - 10.11648/j.ajac.20231105.11
T2  - American Journal of Applied Chemistry
JF  - American Journal of Applied Chemistry
JO  - American Journal of Applied Chemistry
SP  - 116
EP  - 121
PB  - Science Publishing Group
SN  - 2330-8745
UR  - https://doi.org/10.11648/j.ajac.20231105.11
AB  - The automotive industry has been developing for nearly a century, and the automotive manufacturing process has been gradually improved. In the process of automobile manufacturing, coating production is an indispensable part, but also the most energy-consuming production link. With the decreasing of ore energy, as well as the increasingly stringent requirements for environmental protection in various regions, the high energy consumption, non-environmental protection, low efficiency and other problems that exist in the current automotive body coating process are exposed more obviously, and a new coating process is needed to upgrade the original process. This paper reduces the emission of industrial waste water and waste gas by adopting new materials such as film pretreatment, "wet-on-wet" coating adhesive and high-solids coating, and at the same time optimises the coating on-line method, medium-free coating process and spraying method to improve the production efficiency and reduce the production cost. Through the use of new materials and new processes, a set of new automotive coating processes with low energy consumption and high efficiency has been designed and applied in automotive enterprises.
VL  - 11
IS  - 5
ER  -

Copy | Download

Author Information

Zhang Tianpeng

Wuhan Research Institute of Materials Protection, Wuhan, China
Huang Qing

Dayun Automobile Group, Chengdu, China
Wu Xiaosong

Wuhan Research Institute of Materials Protection, Wuhan, China
Li Yongli

Dayun Automobile Group, Chengdu, China
Rong Guang

Wuhan Research Institute of Materials Protection, Wuhan, China

Download PDF

Sections

Plain Text BibTeX RIS

APA Style

Zhang Tianpeng, Huang Qing, Wu Xiaosong, Li Yongli, Rong Guang. (2023). Design and Application of Process for Energy-saving and Environmentally Friendly Automotive Painting. American Journal of Applied Chemistry, 11(5), 116-121. https://doi.org/10.11648/j.ajac.20231105.11

Copy | Download

ACS Style

Zhang Tianpeng; Huang Qing; Wu Xiaosong; Li Yongli; Rong Guang. Design and Application of Process for Energy-saving and Environmentally Friendly Automotive Painting. Am. J. Appl. Chem. 2023, 11(5), 116-121. doi: 10.11648/j.ajac.20231105.11

Copy | Download

AMA Style

Zhang Tianpeng, Huang Qing, Wu Xiaosong, Li Yongli, Rong Guang. Design and Application of Process for Energy-saving and Environmentally Friendly Automotive Painting. Am J Appl Chem. 2023;11(5):116-121. doi: 10.11648/j.ajac.20231105.11

Copy | Download

@article{10.11648/j.ajac.20231105.11,
  author = {Zhang Tianpeng and Huang Qing and Wu Xiaosong and Li Yongli and Rong Guang},
  title = {Design and Application of Process for Energy-saving and Environmentally Friendly Automotive Painting},
  journal = {American Journal of Applied Chemistry},
  volume = {11},
  number = {5},
  pages = {116-121},
  doi = {10.11648/j.ajac.20231105.11},
  url = {https://doi.org/10.11648/j.ajac.20231105.11},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajac.20231105.11},
  abstract = {The automotive industry has been developing for nearly a century, and the automotive manufacturing process has been gradually improved. In the process of automobile manufacturing, coating production is an indispensable part, but also the most energy-consuming production link. With the decreasing of ore energy, as well as the increasingly stringent requirements for environmental protection in various regions, the high energy consumption, non-environmental protection, low efficiency and other problems that exist in the current automotive body coating process are exposed more obviously, and a new coating process is needed to upgrade the original process. This paper reduces the emission of industrial waste water and waste gas by adopting new materials such as film pretreatment, "wet-on-wet" coating adhesive and high-solids coating, and at the same time optimises the coating on-line method, medium-free coating process and spraying method to improve the production efficiency and reduce the production cost. Through the use of new materials and new processes, a set of new automotive coating processes with low energy consumption and high efficiency has been designed and applied in automotive enterprises.},
 year = {2023}
}

Copy | Download

TY  - JOUR
T1  - Design and Application of Process for Energy-saving and Environmentally Friendly Automotive Painting
AU  - Zhang Tianpeng
AU  - Huang Qing
AU  - Wu Xiaosong
AU  - Li Yongli
AU  - Rong Guang
Y1  - 2023/09/27
PY  - 2023
N1  - https://doi.org/10.11648/j.ajac.20231105.11
DO  - 10.11648/j.ajac.20231105.11
T2  - American Journal of Applied Chemistry
JF  - American Journal of Applied Chemistry
JO  - American Journal of Applied Chemistry
SP  - 116
EP  - 121
PB  - Science Publishing Group
SN  - 2330-8745
UR  - https://doi.org/10.11648/j.ajac.20231105.11
AB  - The automotive industry has been developing for nearly a century, and the automotive manufacturing process has been gradually improved. In the process of automobile manufacturing, coating production is an indispensable part, but also the most energy-consuming production link. With the decreasing of ore energy, as well as the increasingly stringent requirements for environmental protection in various regions, the high energy consumption, non-environmental protection, low efficiency and other problems that exist in the current automotive body coating process are exposed more obviously, and a new coating process is needed to upgrade the original process. This paper reduces the emission of industrial waste water and waste gas by adopting new materials such as film pretreatment, "wet-on-wet" coating adhesive and high-solids coating, and at the same time optimises the coating on-line method, medium-free coating process and spraying method to improve the production efficiency and reduce the production cost. Through the use of new materials and new processes, a set of new automotive coating processes with low energy consumption and high efficiency has been designed and applied in automotive enterprises.
VL  - 11
IS  - 5
ER  -

Copy | Download