Parameters Influencing the Hot Dip Galvanizing Processes of Sheet Metal

Atima Rose; Catherine Wandera; Excellence Favor

doi:doi:10.11648/j.ajmsp.20210601.11

| Peer-Reviewed

Parameters Influencing the Hot Dip Galvanizing Processes of Sheet Metal

Atima Rose, Catherine Wandera, Excellence Favor

Published in American Journal of Materials Synthesis and Processing (Volume 6, Issue 1)

Received: 26 June 2020 Accepted: 13 July 2020 Published: 10 March 2021

Views: Downloads:

Download PDF

Share This Article

Twitter
Linked In
Facebook

Abstract

Galvanized carbon steel is one of the most used engineering material in industries, but its quality can be affected by the process parameters. The most common used galvanizing process is Hot Dip Galvanizing amongst others. The methods used were quantitative and qualitative for determining the parameters influencing galvanizing. The analytical techniques were performed by spectrometers, visual inspections thru optical and scanning electron microscope which show how parameters at the pickling, cold rolling and galvanizing processes that affect the quality of the galvanized components produced. During galvanizing there are process parameters that need to be monitored, necessitating evaluation of the process parameters that affect the hot galvanizing process. The focus of this paper is on parameters that affect the hot dip galvanizing process from different stages (pre-treatment, galvanizing and post treatment), but especially focused at the galvanizing bath. The quality of the galvanized carbon steel products gets greatly affected by the interference of the process parameters, this can lead to various types of rejects, thus influencing the quality leading to lower production output during the galvanizing process. But good follow ups of the parameters can lead to less defects which eventually increases production efficiency, component effectiveness and profit margins thus increased production of the hot dip galvanizing steels. So there is need to ensure that parameters for galvanizing are in accordance to standards.

Published in	American Journal of Materials Synthesis and Processing (Volume 6, Issue 1)
DOI	10.11648/j.ajmsp.20210601.11
Page(s)	1-9
Creative Commons	This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.
Copyright	Copyright © The Author(s), 2021. Published by Science Publishing Group

Keywords

Galvanized Carbon Steel, Hot-Dip Galvanizing, Galvanizing, Parameters, Rejects

References

[1]	Adentuji O. R., (2010) Optimizing Hot Dip Galvanizing Operations Of Steel Sheets For Better Quality. Journal Of Natural Sciences, Engineering, Abeokuta, Nigeria.. J. Nat. Sci. Engr. Tech. 2010, 9 (2): 99-105.
[2]	Akhil P Deote, Dr. M. M. Gupta, Prof. D. R. Zanwar, (2012). Process Parameter Optimization For Zinc Coating. International Journal of Scientific & Engineering Research, Volume 3, Issue 11, November-2012.
[3]	American Galvanizers Engineering association, Acme, (2017). Www.Acmegalv.Com. Available At: Https://Www.Gaa.Com.Au/Inspection-Of-Hot-Dip-Galvanized–Products [Accessed 10 04 2018].
[4]	American Galvanizers Engineering association, Acme. (2018). Www.Acmegalv.Com. The Galv Process [Online].
[5]	American Standard and Measurements, ASTM. (2018). Policy. American Galvanizers Association, 6881 South Holly Circle, Suite 10 Centennial, Colorado 80112, Aga@Galvanizeit.Org.
[6]	Australian Galvanizing Association, AGA. (2016). Inspection qf Hot-Dip Galvanized Steel Products. American Galvanizers Association. Centennial, CO, USA.
[7]	Australian Galvanizing Association, AGA. (2018). The Design of Products To Be Hot - Dip Galvanized After Fabrication. Protecting Steel For A Sustainable Future, 681 South Holly Circle, Suite 108, Centennia, Co 8o112. Retrieved Aprill 12, 2018. © American Galanizers Association, Www.GALVANIZEIT.ORG
[8]	Beverly Kerr. (2012, August). Taking Action Against Hot-Dip Galvanizing Pollution. Kelsey Behrens: Duke University.
[9]	Brooke Barone. (2013, May 16th 10: 38: 00). 8 Most Common On-Site Concerns with Galvanized Steel. Dis-Tran Steel. Retrieved June 18, 2019. Http://Web.Distran.Com/Blog/Author/Brooke-Barone. 4725 Hwy 28. Pineville, La 71360 318-448-0274.
[10]	Coni N.; Gipiela M. L.; D'Oliveira A. S. C. M.; Marcondes P. V. P., (2009). Study Of The Mechanical Properties Of Galvanised Steel And Galvune, Http://Dx.Doi.Org/10.1590/S1678-58782009000400006 Journal Of The Brazilian Society Of Mechanical Sciences And Engineering, Print Version ISSN 1678-5878, J Braz. Soc. Mech. Sci. & Eng. Vol. 31 No. 4 Rio De Janeiro Oct./Dec. 2009.
[11]	Crown. (2013). Atmosphere And Local Enviroment (ALE). Programee Evidence Plan, Policy Portfolio; Climate, Waste And Atmosphere (CWA); Policy Area; Atmosphere And Local Enviroment (ALE) Time Frame Covredby Evidence Plan: 2013/14-2017/18; Date Of Evidenceplan: March 2013. London: Http://Www.Defra.Gov.Uk/Enviroment/Quality/Industrial/Regulation/Guidance.
[12]	Culcasi J. D., Sere P. R., Di Sarli A. R. (1999, December 1). “Control Of Growth Of Zinc-Iron Phass In The Hot Dip Galvanizing Process”. Surface And Coating Technology. 122 (1), Pp 21-23.
[13]	Hamid Zamid Abdel And Saher Swaki,. (2003, June). Effect Of Aluminium Content On The Coating Structure And Dross Formation In The Hot- Dip Galvanizing Process. Surface And Interface Analysis (35), 943-947. Http://Doi.Org/10/1002/Sia.1562.Copy Right John Wiley And Sons 2003. Cairo, Egypt. Received 2 Jun 2003; Accepted 30 June 2003.
[14]	Hanna, Farid., & Nassif, Nabil. (1984). Factors Affecting The Quality Of Hot-Dip Galvanizing Steel Sheets. Surface Technology, Volume 21, Issue 1, January 1984, Pages 27-37.
[15]	Industrial Galvanizers Association, Iga, (2013). Galvanized Coating Effects. Industrial Galvanizers Manual Publisher: Industrial Galvanizers Corporati 11 on Pty Ltd. Po Box 191, Carole Park, Editor: Alex Spillett © Industrial Galvanizers Pty Ltd. 2013. Australian Steel Institute, 2012. Web: Www.Noddingdogdesign.Com.
[16]	International Standards Oganisation, Iso. (1461). Hot Deep Galvanizing Cotings On Fabricated Iron And Steeel Articles, Iso 1461: 2009.
[17]	Jacek Szymczyka,∗, Aldona Kluczekb, (2017) Increasing The Energy Efficiency Of A Hot-Dip Galvanizing Plant And Reducing Its Environmental Impact. Journal Of Power Technologies 97 (5) (2017) 349–358.
[18]	Kesley Behrens. (2016). Taking Action Against Hot-Dip Galvanizing Pollution. Duke university.
[19]	Louis Lessard. (2012). Hot Dip Galvanization Of Steel: Processes, Types Of Coatings And Standards. Boucherville (Quebec): Canan Group. December 2012. Www.Canam-Construction.Com Canam –Buildings 270, Chemin Du Tremblay Boucherville (Québec) J4b 5x9. Phone: 1-866-466-8769 © Canam Group Inc.
[20]	Mahzad Azadeh and Mohammad Reza Toroghinejad, (2009). Effect of Heat Treatment on Formability of Hot-Dip Galvanized Low Carbon Steel Sheet. Isij International, Vol. 49 (2009), No. 12, Pp. 1945–1951, Department Of Materials Engineering, Isfahan University of Technology, Isfahan, 84156-83111, Iran. E-Mail: Toroghi@Cc.Iut.Ac.Ir. © 2009 Isij, (Received On May 27, 2009; Accepted On August 19, 2009). 9993993.
[21]	Marcello Gelfi *, Luigi Solazzi And Sandro Poli, Influence of The Manufacturing Process On Defects In The Galvanized Coating of High Carbon Steel Wires, Academic Editor: Jung Ho Je, Received: 10 January 2017; Accepted: 28 February 2017; Published: 6 March 2017.
[22]	Maytaal Angel. (2018). Worldsteel Raises Forecast For 2018 Global Steel Demand. London: Reuters Aprill 2018.
[23]	Saravanan P. & Srikanth S. Surface Defects And Their Control in Hot Dip Galvanized And Galvannealed Sheets. International Journal of Advanced Research In Chemical Science (Ijarcs), Vol. 5, No. 11, Pp. 11-23, 2018. Http://Dx.Doi.Org/10.20431/ 2349-0403.0511002.
[24]	Shibli S. M. A, Meena B. N.,. Remya. R (2014) A Review on Recent Approaches In The Field Of Hot Dip Zinc Galvanizing Process Author Links Open Overlay Panel, Surface And Coatings Technology Https://Doi.Org/10.1016/J.Surfcoat.2014.12.054 Volume 262, 25 January 2015, Pages 210-215.
[25]	Taixiong Guo, Xueqiang Dong, Yilin Zhou, Yongqing Jin. Cause And Remedies Of Bulge Particle Defect on Surface of Hot-Dip Galvanized Steel Sheets. Advanced Materials Research, Online: 2013-10-31, Issn: 1662-8985, Vols. 834-836, Pp 330-334, Doi: 10.4028/Www.Scientific.Net/Amr.834-836.330, © 2014 Trans Tech Publications, Switzerland.
[26]	Vagge S. T., Raja V. S., Narayanan R. G. Effect of Deformation On The Electrochemical Behaviour Of Hot-Dip Galvanized Steel Sheets. Appl. Surf. Sci. 2007; 253: 8415–8421. Doi: 10.1016/J.Apsusc. 2007.04.045. [Crossref] [Google Scholar].
[27]	Valentino Colla, Nicola, Matarase and Gianluca Nastasi. (2011). Prediction Of Under-Pickling.
[28]	Xiaoyan Zh et al. (2016). Anew Speed Optimization Algorithism with Application In Pickling And Rolling Line. Sage, pp 1-9.

Cite This Article

Plain Text BibTeX RIS

APA Style

Atima Rose, Catherine Wandera, Excellence Favor. (2021). Parameters Influencing the Hot Dip Galvanizing Processes of Sheet Metal. American Journal of Materials Synthesis and Processing, 6(1), 1-9. https://doi.org/10.11648/j.ajmsp.20210601.11

Copy | Download

ACS Style

Atima Rose; Catherine Wandera; Excellence Favor. Parameters Influencing the Hot Dip Galvanizing Processes of Sheet Metal. Am. J. Mater. Synth. Process. 2021, 6(1), 1-9. doi: 10.11648/j.ajmsp.20210601.11

Copy | Download

AMA Style

Atima Rose, Catherine Wandera, Excellence Favor. Parameters Influencing the Hot Dip Galvanizing Processes of Sheet Metal. Am J Mater Synth Process. 2021;6(1):1-9. doi: 10.11648/j.ajmsp.20210601.11

Copy | Download

@article{10.11648/j.ajmsp.20210601.11,
  author = {Atima Rose and Catherine Wandera and Excellence Favor},
  title = {Parameters Influencing the Hot Dip Galvanizing Processes of Sheet Metal},
  journal = {American Journal of Materials Synthesis and Processing},
  volume = {6},
  number = {1},
  pages = {1-9},
  doi = {10.11648/j.ajmsp.20210601.11},
  url = {https://doi.org/10.11648/j.ajmsp.20210601.11},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajmsp.20210601.11},
  abstract = {Galvanized carbon steel is one of the most used engineering material in industries, but its quality can be affected by the process parameters. The most common used galvanizing process is Hot Dip Galvanizing amongst others. The methods used were quantitative and qualitative for determining the parameters influencing galvanizing. The analytical techniques were performed by spectrometers, visual inspections thru optical and scanning electron microscope which show how parameters at the pickling, cold rolling and galvanizing processes that affect the quality of the galvanized components produced. During galvanizing there are process parameters that need to be monitored, necessitating evaluation of the process parameters that affect the hot galvanizing process. The focus of this paper is on parameters that affect the hot dip galvanizing process from different stages (pre-treatment, galvanizing and post treatment), but especially focused at the galvanizing bath. The quality of the galvanized carbon steel products gets greatly affected by the interference of the process parameters, this can lead to various types of rejects, thus influencing the quality leading to lower production output during the galvanizing process. But good follow ups of the parameters can lead to less defects which eventually increases production efficiency, component effectiveness and profit margins thus increased production of the hot dip galvanizing steels. So there is need to ensure that parameters for galvanizing are in accordance to standards.},
 year = {2021}
}

Copy | Download

TY  - JOUR
T1  - Parameters Influencing the Hot Dip Galvanizing Processes of Sheet Metal
AU  - Atima Rose
AU  - Catherine Wandera
AU  - Excellence Favor
Y1  - 2021/03/10
PY  - 2021
N1  - https://doi.org/10.11648/j.ajmsp.20210601.11
DO  - 10.11648/j.ajmsp.20210601.11
T2  - American Journal of Materials Synthesis and Processing
JF  - American Journal of Materials Synthesis and Processing
JO  - American Journal of Materials Synthesis and Processing
SP  - 1
EP  - 9
PB  - Science Publishing Group
SN  - 2575-1530
UR  - https://doi.org/10.11648/j.ajmsp.20210601.11
AB  - Galvanized carbon steel is one of the most used engineering material in industries, but its quality can be affected by the process parameters. The most common used galvanizing process is Hot Dip Galvanizing amongst others. The methods used were quantitative and qualitative for determining the parameters influencing galvanizing. The analytical techniques were performed by spectrometers, visual inspections thru optical and scanning electron microscope which show how parameters at the pickling, cold rolling and galvanizing processes that affect the quality of the galvanized components produced. During galvanizing there are process parameters that need to be monitored, necessitating evaluation of the process parameters that affect the hot galvanizing process. The focus of this paper is on parameters that affect the hot dip galvanizing process from different stages (pre-treatment, galvanizing and post treatment), but especially focused at the galvanizing bath. The quality of the galvanized carbon steel products gets greatly affected by the interference of the process parameters, this can lead to various types of rejects, thus influencing the quality leading to lower production output during the galvanizing process. But good follow ups of the parameters can lead to less defects which eventually increases production efficiency, component effectiveness and profit margins thus increased production of the hot dip galvanizing steels. So there is need to ensure that parameters for galvanizing are in accordance to standards.
VL  - 6
IS  - 1
ER  -

Copy | Download

Author Information

Atima Rose

Mechanical Department, Faculty of Engineering, Kyambogo University, Kampala, Uganda
Catherine Wandera

Mechanical Department, Faculty of Engineering, Kyambogo University, Kampala, Uganda
Excellence Favor

Electrical Department, Faculty of Engineering, Kyambogo University, Kampala, Uganda

Download PDF

Sections

Plain Text BibTeX RIS

APA Style

Atima Rose, Catherine Wandera, Excellence Favor. (2021). Parameters Influencing the Hot Dip Galvanizing Processes of Sheet Metal. American Journal of Materials Synthesis and Processing, 6(1), 1-9. https://doi.org/10.11648/j.ajmsp.20210601.11

Copy | Download

ACS Style

Atima Rose; Catherine Wandera; Excellence Favor. Parameters Influencing the Hot Dip Galvanizing Processes of Sheet Metal. Am. J. Mater. Synth. Process. 2021, 6(1), 1-9. doi: 10.11648/j.ajmsp.20210601.11

Copy | Download

AMA Style

Atima Rose, Catherine Wandera, Excellence Favor. Parameters Influencing the Hot Dip Galvanizing Processes of Sheet Metal. Am J Mater Synth Process. 2021;6(1):1-9. doi: 10.11648/j.ajmsp.20210601.11

Copy | Download

@article{10.11648/j.ajmsp.20210601.11,
  author = {Atima Rose and Catherine Wandera and Excellence Favor},
  title = {Parameters Influencing the Hot Dip Galvanizing Processes of Sheet Metal},
  journal = {American Journal of Materials Synthesis and Processing},
  volume = {6},
  number = {1},
  pages = {1-9},
  doi = {10.11648/j.ajmsp.20210601.11},
  url = {https://doi.org/10.11648/j.ajmsp.20210601.11},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajmsp.20210601.11},
  abstract = {Galvanized carbon steel is one of the most used engineering material in industries, but its quality can be affected by the process parameters. The most common used galvanizing process is Hot Dip Galvanizing amongst others. The methods used were quantitative and qualitative for determining the parameters influencing galvanizing. The analytical techniques were performed by spectrometers, visual inspections thru optical and scanning electron microscope which show how parameters at the pickling, cold rolling and galvanizing processes that affect the quality of the galvanized components produced. During galvanizing there are process parameters that need to be monitored, necessitating evaluation of the process parameters that affect the hot galvanizing process. The focus of this paper is on parameters that affect the hot dip galvanizing process from different stages (pre-treatment, galvanizing and post treatment), but especially focused at the galvanizing bath. The quality of the galvanized carbon steel products gets greatly affected by the interference of the process parameters, this can lead to various types of rejects, thus influencing the quality leading to lower production output during the galvanizing process. But good follow ups of the parameters can lead to less defects which eventually increases production efficiency, component effectiveness and profit margins thus increased production of the hot dip galvanizing steels. So there is need to ensure that parameters for galvanizing are in accordance to standards.},
 year = {2021}
}

Copy | Download

TY  - JOUR
T1  - Parameters Influencing the Hot Dip Galvanizing Processes of Sheet Metal
AU  - Atima Rose
AU  - Catherine Wandera
AU  - Excellence Favor
Y1  - 2021/03/10
PY  - 2021
N1  - https://doi.org/10.11648/j.ajmsp.20210601.11
DO  - 10.11648/j.ajmsp.20210601.11
T2  - American Journal of Materials Synthesis and Processing
JF  - American Journal of Materials Synthesis and Processing
JO  - American Journal of Materials Synthesis and Processing
SP  - 1
EP  - 9
PB  - Science Publishing Group
SN  - 2575-1530
UR  - https://doi.org/10.11648/j.ajmsp.20210601.11
AB  - Galvanized carbon steel is one of the most used engineering material in industries, but its quality can be affected by the process parameters. The most common used galvanizing process is Hot Dip Galvanizing amongst others. The methods used were quantitative and qualitative for determining the parameters influencing galvanizing. The analytical techniques were performed by spectrometers, visual inspections thru optical and scanning electron microscope which show how parameters at the pickling, cold rolling and galvanizing processes that affect the quality of the galvanized components produced. During galvanizing there are process parameters that need to be monitored, necessitating evaluation of the process parameters that affect the hot galvanizing process. The focus of this paper is on parameters that affect the hot dip galvanizing process from different stages (pre-treatment, galvanizing and post treatment), but especially focused at the galvanizing bath. The quality of the galvanized carbon steel products gets greatly affected by the interference of the process parameters, this can lead to various types of rejects, thus influencing the quality leading to lower production output during the galvanizing process. But good follow ups of the parameters can lead to less defects which eventually increases production efficiency, component effectiveness and profit margins thus increased production of the hot dip galvanizing steels. So there is need to ensure that parameters for galvanizing are in accordance to standards.
VL  - 6
IS  - 1
ER  -

Copy | Download